By Daniel E. Whitney
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Additional resources for Mechanical Assemblies: Their Design, Manufacture, and Role in Product Development
In an attempt to reduce the number of dimensions and tolerances and, in some cases, to take advantage of the ability of solid model CAD systems to represent complete nominal geometry, KCs were adopted to focus attention on those dimensions that were critical, affected a variation-sensitive characteristic, and were worth controlling. All elements of the definition must be present in order for a product property to qualify as a KC. If it is not critical, it is not a KC. Similarly, if it does not affect a variation-sensitive characteristic, it should not be a KC.
To a surprising degree, people are still necessary to manage complex design, manufacturing, and assembly activities, despite ongoing (and occasionally successful) efforts to eliminate them. As technology and products advance and become more complex, people will continue to be necessary, especially where system-level behavior must be understood and managed. H. PROBLEMS AND THOUGHT QUESTIONS 1. Go to a store with lots of brands and models of products. Select a small product, such as a hair dryer, razor, radio, or desktop printer.
In both high- and low-volume industries, much of this data gathering is done by suppliers because they make many of the parts and even some of the subassemblies. Thus KCs can be an important means of communication of quality issues up and down the supply chain. Although it is clear that KCs, tolerances, and variation are intimately linked, we will defer a mathematical discussion of tolerances and variation propagation until Chapters 5 and 6. Here we will discuss the general strategy of variation risk management.